Sistema de teste de bateria de alta tensão? 9300 Series

Regenerative Battery Pack Test System with Power Range from 100kW up to 2.4MW

Recursos

  • R&D & Production Lab testing of battery modules and packs
  • Bi-directional DC Source and Load
  • Right-sized 100kW modules scalable to 2.4MW/8000A
  • Wide operating envelope, dual range 600V, 1200V
  • Regenerative Power > 90% energy efficiency
  • Current, voltage & mode transitions <2 mSec
  • Medições digitais integradas com gráficos e displays de escopo
  • Battery emulation mode
  • Touch panel, LabVIEW® & IVI Drivers
  • Enercron® Test Executive (optional)
High Voltage Battery Pack Test System 9300 Series - NH Research (NHR)

Aplicações

NHR?s High Voltage Battery Test System (9300) includes power ranges from 100kW up to 2.4MW. It provides dual voltage ranges of 600V and 1,200V to cover both lower and higher power applications within a single product. The 9300 is ideal for R&D lab and high volume production line testing. This innovative battery cycler addresses the higher voltage and higher power battery test requirements for electric vehicles, renewable energy storage, solar PV inverters, aerospace and other critical power industries. NHR?s battery test systems are used as battery cyclers, regenerative, bi-directional DC sources, regenerative DC loads, high power DC sources, or Battery / DC emulators.

The High-Voltage Battery Test System (9300 Series) is a fast-acting, fully programmable, and bi-directional DC source (charge) that provides reversible current flow in order to act as a regenerative DC load (discharge). Both modes support any combination of constant power, constant voltage, and constant-current regulation limits.

Key differentiating features from other battery cyclers on the market include flexible control options, modular and scalable power, fast transients, built-in safety, and ease of use. We also offer comprehensive battery test systems solutions that include battery test software for easy test program creation and enterprise battery test lab management.

Vantagens

  • Projetado para testar e emular todas as substâncias químicas da bateria
    - Integração automática de energia (ciclo completo e 1/2)
    ? Várias camadas de segurança para proteger UUT
  • Emulação de bateria Em hardware (resistência a OCV e série) Ferramentas de software para reduzir o tempo de desenvolvimento de testes
    - GUI do Softpanel baseada em PC com gráficos
    - Drivers LabVIEW e IVI-C / IVI-COM fornecidos
    - Opcional: Enercron® sequenciador de teste

Benefícios

  • Regenerativa, retorna mais de 90% de energia para a instalação, o que proporciona uma economia elétrica significativa.
  • Faixa dupla: 1200V / 167A e 600V / 333A a 100kW
  • O design modular permite a expansão em campo de até 2.4MW / 8000A
  • Simule e emule com segurança? Mundo Real? condições
    - Tempos de transição rápidos de tensão, corrente e modo
    - Emule com segurança baterias com carga excessiva / insuficiente
    - Emule com segurança BMS e falhas de bateria

Especificações do sistema de teste de bateria de alta tensão da série 9300

Modelo # 9300-100 9300-200 9300-300 9300-400 9300-500 9300-600
Avaliação 100kW 200kW 300kW 400kW 500kW 600kW
Corrente máxima @ 600V 333A 666A 999A 1332A 1665A 1998A
Current @ 1200V ± 167A ± 334A ± 501A ± 668A ± 835A ± 1002A
  9300-700 9300-800 9300-900 9300-1000 9300-1100 9300-1200
Avaliação 700kW 800kW 900kW 1000kW 1100kW 1200kW
Corrente máxima @ 600V 2331A 2664A 2997A 3330A 3663A 3996A
Current @ 1200V ± 1169A ± 1336A ± 1503A ± 1670A ± 1837A ± 2001A
Capacidade de programação
Estados operacionais Carga (fonte), descarga (carga), espera, emulação de bateria
Modos de carga / descarga Tensão constante (CV), corrente (CC), potência (CP), resistência em série (CR)
Envelope de carregamento 0 - 600V/±333A, 0 -1200V/±167A
Descarga de Envelope 30 - 600V/±333A, 60 - 1200V/±167A
Precisão da tensão Conjunto 0,025% + intervalo 0,025%
Precisão atual Conjunto de 0,1% + intervalo de 0,1%
Taxa de giro Same polarity 10 - 90%
Hora Atual da Mudança
Tempo reverso atual
Paralelismo Controle síncrono para até 12 canais (2,4MW)
Perfis de teste de macro
Fonte de Desenvolvimento Painel sensível ao toque, Importar do Excel ou Controlador do sistema do usuário
Máx. Passos 1000
Atraso Mínimo de Tempo 50µS
Máx. Atraso de etapa 1mS - 7 days
Fisica
Tamanho (AxLxP) 78 x 28 x 39"/1981 x 711 x 991mm
Peso 1200lbs / 544kg
* As especificações acima mostram configurações típicas e estão sujeitas a alterações. Entre em contato com a NH Research, Inc. para obter mais informações.

Downloads

Recursos

Ficha de dados
Nota da aplicação: Os fundamentos do teste da bateria
Webinar: Get Your Battery Project Back On Track in 2021
Webinar: Battery Module/Pack Test Requirements
High Voltage EV Module and Pack Batteries - NH Research (NHR)

Testing Applications

Battery Test:

  • EV/ESS Battery Module/Pack Test
  • Battery Characterization
  • Cycling, Life-cycle
  • Charge, Discharge
  • Fuel Cell Test-Module, Stack

Battery Emulation:

  • EV Powertrain, Avionics Propulsion Systems
  • DC Fast Charger
  • Power Conversion: DC/DC Converters, Inverters
  • On-board Charger, UPS, Power Distribution Unit (PDU)
  • Microgrid, ESS, PV Emulation

The Power of Choice: Multiple Control Options

The ability for a battery test system to interface with and control an entire test environment is critical. Engineers need to have multiple ways to control the battery test instrument. Depending on the specific need, an engineer may 1) choose to have direct access to the drivers for in-house programming, 2) choose to use an integrator, or 3) choose NHR?s Enerchron® Test Executive software solution.

All NHR battery test systems can be easily integrated into existing test platforms or as the power stage for new test platforms. To achieve this, NHR provides fully documented drivers using either IVI or SCPO languages along with examples, applications, and integration support. NHR also has a number of integration partners who are familiar with our hardware and can deliver a full turn key test system. These integrators develop fully custom systems using your specified hardware sensors and fixturing components.

High Voltage Battery Pack Test System with Flexible Control and Integration Options - NH Research (NHR)
Flexible control & integration
NH Research High Voltage Battery Pack Test System with Modular and Scalable Power Modules - NH Research (NHR)

Modular & Scalable Power

All NHR battery module/pack test systems are designed for fully independent operation and can be paralleled, increasing the maximum power and current capability to the level required. This modular expansion ensures that you can start testing today?s application levels, knowing that additional power is available in the future. Expansion of the 9300 system is as simple as adding an additional cabinet(s) to reach the desired power levels up to 2.4 MW.

Envelope de operação amplo

NHR?s High Voltage Battery Test System (9300) provides the flexibility to address today?s higher voltage levels, and modularity to expand for future requirements. Customers are able to simulate a wide range of battery power levels without having to change test equipment. New electric transportation architectures are now operating between 800/1000 VDC to enable faster DC charging. The 9300 has a dual power range that covers both lower (up to 600 V) and higher power (up to 1200 V) applications using a single product. Unlike custom built solutions, the 9300 provides maximum flexibility in voltage and power, providing full power from 300 V ? 1,200 V.

Chart of Wide Operating Envelope with High Voltage for NHR Battery Test Systems - NH Research (NHR)
Wide operating envelope means full power available from 300 V - 1,200 V

Tempos de resposta rápidos

NHR?s High Voltage Battery Test System (9300) provides the speed and performance to accurately emulate today?s technologies and tomorrow?s innovations. NHR?s 9300 provides fast hardware performance and software command response to respond to real world conditions.

Slow Response Time Chart of Bi-directional DC Power Supply for Battery Test - NH Research (NHR)
Slow rise-time of typical DC supply
Fast Response Time Chart of NHR Battery Test System - NH Research (NHR)
Sub-millisecond rise time of NHR

Built-in, Multiple Layers of Safety

When it comes to testing new battery technologies, safety is vital. NHR solutions provide mulitple layers of hardware and software protection. The combination of safety contactors, reverse polarity checker, and pre-charge circuitry are built-in automatically to the hardware and easy to control in a single solution. There are no hidden fees or added costs, and safety is designed into the product versus being an afterthought. All of these safety mechanisms are controlled and fully integrated into the automation system, providing full safety control throughout the test environment.

Built-in safety features of NHR High-Voltage Battery Cycler - NH Research (NHR)
All Included, Plus Additional Multiple Layers of Safety
Programmable Safety Limits on NHR High-Voltage Battery Cycler - NH Research (NHR)
Programmable Safety Limits

Comprehensive Battery Test Solutions

We?re your partner in test. We provide comprehensive battery test solutions for the entire product life cycle. We have solutions and in-house application experts that can help you at any design or manufacturing stage whether you?re at the R&D engineering or high volume manufacturing stages.

NH Research Diagram of Battery Test Solutions Offered - NH Research (NHR)

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