Battery Pack Test System – 9200 Series

Battery Test System for Automated Characterization Testing, Power Cycling Testing, Life-Cycle Testing & More!


  • Best configuration flexibility
  • Custom waveform/profile generation
  • Microsecond voltage, current & mode transition times
  • Built-in digital measurements with charting & scope displays
  • 3 test system control options including a Touch-Panel interface
  • Expandable from 12 to 252kW with 40 ,120 or 600V bi-directional DC loads
  • Regenerative, 87% efficiency of discharge power returned to AC mains
  • Multiple safety layers to protect battery being tested
  • Battery emulation and burn-in applications

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high power battery module/pack test system 9200 series

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The Battery Module/Pack Test System (9200 Series) is designed for all battery chemistries including lead-acid, nickel-cadmium and lithium-ion. This battery test system is ideally suited for applications where maximum tester configuration flexibility is needed to adapt to a broad range of battery voltage, current and power requirements now and in the future (see diagram).

Another good fit is where high-speed set & measurement are necessary to better characterize battery transient performance.

A third application is where easier and faster test program creation is desired.

All applications benefit from the battery test systems discharge power recycling capability, which results in both a cooler test environment and system cost recovery in a few years. Other battery pack test system applications such as battery emulation, battery charger test and power supply burn-in are covered in supplemental product bulletins.

Battery Emulation & Burn-In Applications

A Battery Emulation Mode is provided within Enerchron for testing certain power electronic systems that now utilize a real battery to source and load the product-under-test. In this Emulation Mode, the test channel will source and sink current as needed to maintain voltage regulation. Having a programmable battery emulator provides a more consistent testing capability for products such as chargers, regenerative braking systems, and on board DC/DC converters.


high power battery pack test system 9200 series

  • Battery emulation using OCV & series resistance
  • Designed for testing & emulating all battery chemistries
    – Automatic energy integration (full & 1/2 cycle)
    – Multiple safety layers to protect UUT
  • Software tools to shorten test development time
    – PC-based Softpanel GUI with charting
    – Supplied LabVIEW & IVI-C/IVI-COM drivers
    – Optional: Enerchron® test sequencer


  • Regenerative, returns greater than 87% of power to the facility, which provides significant electrical savings.
  • Modular – full function tester per channel design
  • Parallels for high power testing (up to 144kW)
  • Safely simulate and emulate “Real World” conditions
    – Sub-mS voltage, current, & mode transition times
    – Emulate over/under charged batteries
    – Safely emulate BMS & battery failures
  • Flexible configuration (any 3 modules per system)

Individual Test Channel Specifications

Power Module VersionsModel 4904Model 4912Model 4924Model 4960
Charge Envelope0-40V, 600A, 8kW0-120V, 200A, 8kW0-240V, 100A, 8kW0-600V, 40A, 8kW
Discharge Envelope1.2-40V, 600A, 12kW4-120V, 200A, 12kW6-240V, 100A, 12kW10-600V, 40A, 12kW
UUT ConnectionBuss BarAnderson EBC A32Anderson EBC A32Anderson SB75X
Measurement Accuracy0.05% + 20mV0.05% + 60mV0.05% + 120mv0.05% + 0.3V
Set Accuracy0.1% + 40mV0.1% + 120mV0.1% + 240mv0.1% + 0.6V
Resolution0.005% (2mV)0.005% (6mV)0.005% (12mv)0.005% (30mV)
Current (Per Module)600A200A100A40A
Measurement Accuracy0.1% + 0.6A0.1% + 0.2A0.1% + 0.1A0.1% + 40mA
Set Accuracy0.2% + 1.2A0.2% + 0.4A0.2% + 0.2A0.2% + 80mA
Resolution0.005% (30mA)0.005% (10mA)0.005% (5ma)0.005% (2mA)
Power (Per Module)
Range (Charge)8kW8kW8kW8kW
Range (Discharge)12kW12kW12kW12kW
Measurement Accuracy0.3% + 36W0.3% + 36W0.3% + 36W0.3% + 36W
Set Accuracy0.4% + 48W0.4% + 48W0.4% + 48W0.4% + 48W
Resolution0.005% (0.6W)0.005% (0.6W)0.005% (0.6W)0.005% (0.6W)
Series Resistance
Set Accuracy2%2%2%2%
Size (HxWxD)72 x 28 x 31″/1829 x 711 x 787mm

More Info

high power battery pack test system 9200 series

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Application Testing

The 9200 Series Battery Module/Pack Test System is useful for testing the following products & applications:
Automatic Guided Vehicle (AGV) Testing, Battery Cycler, Battery Packs, Chargers, Electric Vehicles (EV), Electric Vehicles Supply Equipment (EVSE), Flow Batteries, Fuel Cells, In-Device Testing, Microgrid Testing, Pack Controllers 9v & 12v Batteries, Primary Battery Systems (Alkaline, Lithium), Redox Batteries, Secondary Battery Systems (Rechargeable, Lithium-Ion), Service Disconnects, Super Capacitors, Vehicle to Grid (V2G) Testing, Wire Harnesses