배터리 팩 테스트 시스템? 9200 시리즈

Regenerative Battery Pack Test System for EV, Solar PV, Aerospace, Energy Storage, & More!

풍모

  • R&D & Production Lab testing of battery modules and packs
  • Bi-directional DC source and load
  • High configuration flexibility
  • Modular & Scalable Power – 12 to 252kW at 40 ,120 or 600V
  • Regenerative Power > 90% energy efficiency
  • Current, Voltage & Mode Transitions <1 mSec
  • 차트 및 스코프 디스플레이를 통한 내장 디지털 측정
  • 배터리 에뮬레이션 모드
  • Touch Panel, LabVIEW® & IVI Drivers
  • 에너 크로® 테스트 임원
Battery pack test system 9300 Series - NH Research (NHR)

응용

NHR?s Regenerative Battery Pack Test System (9200) is ideal for industrial lab and production testing of modules and packs. The 9200 includes expandable power ranges from 12kW modules up to 252 kW with 40,120 or 600V bi-directional DC loads. This battery cycler provides optimal configuration that enables companies the flexibility to expand power levels as needed. It addresses the evolving battery test requirements for electric vehicles, renewable energy storage and critical power applications. NHR?s battery test systems are used as battery cyclers, regenerative, bidirectional DC sources, regenerative DC loads, high power DC sources, or Battery / DC emulators.

The 9200 Battery Pack Test System is ideally suited for applications where maximum battery test system configuration flexibility is needed to cover a broad range of battery voltage, current and power requirements now and in the future. Key differentiating features from other battery cyclers on the market include flexible control options, modular and scalable power, fast transients, built-in safety, and ease of use. We also offer comprehensive battery test systems solutions that include battery test software for easy test program creation and enterprise battery test lab management.

장점

  • 배터리 에뮬레이션 OCV 및 직렬 저항 사용
  • 모든 배터리 화학 물질을 테스트 및 에뮬레이션하도록 설계
    – 자동 에너지 통합 (전체 및 1/2 사이클)
    – UUT를 보호하기위한 다중 안전 레이어
  • 테스트 개발 시간을 단축하는 소프트웨어 툴
    – 차트가있는 PC 기반 Softpanel GUI
    – LabVIEW 및 IVI-C / IVI-COM 드라이버 제공
    – 선택 사항 : 에너 크로® 테스트 시퀀서

은혜

  • 회생, 시설에 90% 이상의 전력을 반환하여 상당한 전기 절약 효과를 제공합니다.
  • 모듈 식 – 채널 설계 당 전체 기능 테스터
  • 고전력 테스트를위한 병렬 (최대 144kW)
  • 안전하게 실제 세계를 모방하고 모방? 정황
    – Sub-mS 전압, 전류 및 모드 전환 시간
    – 과충전 / 과소 충전 된 배터리 에뮬레이션
    – BMS 및 배터리 고장을 안전하게 에뮬레이션
  • 유연한 구성 (시스템 당 3 개의 모듈)

개별 테스트 채널 사양

전원 모듈 버전 모델 4904 모델 4912 모델 4924 모델 4960
충전 봉투 0-40V, 600A, 8kW 0-120V, 200A, 8kW 0-240V, 100A, 8kW 0-600V, 40A, 8kW
배출 봉투 1.2-40V, 600A, 12kW 4-120V, 200A, 12kW 6-240V, 100A, 12kW 10-600V, 40A, 12kW
UUT 연결 버스 바 앤더슨 EBC A32 앤더슨 EBC A32 앤더슨 SB75X
전압 40V 120V 240V 600V
측정 정확도 0.05% + 20mV 0.05% + 60mV 0.05% + 120mv 0.05% + 0.3V
정확도 설정 0.1% + 40mV 0.1% + 120mV 0.1% + 240mv 0.1% + 0.6V
해결 0.005% (2mV) 0.005% (6mV) 0.005% (12mv) 0.005% (30mV)
전류 (모듈 당) 600A 200A 100A 40A
측정 정확도 0.1% + 0.6A 0.1% + 0.2A 0.1% + 0.1A 0.1% + 40mA
정확도 설정 0.2% + 1.2A 0.2% + 0.4A 0.2% + 0.2A 0.2% + 80mA
해결 0.005% (30mA) 0.005% (10mA) 0.005% (5ma) 0.005% (2mA)
전력 (모듈 당)
사거리 (충전) 8kW 8kW 8kW 8kW
레인지 (방전) 12kW 12kW 12kW 12kW
측정 정확도 0.3% + 36W 0.3% + 36W 0.3% + 36W 0.3% + 36W
정확도 설정 0.4% + 48W 0.4% + 48W 0.4% + 48W 0.4% + 48W
해결 0.005% (0.6W) 0.005% (0.6W) 0.005% (0.6W) 0.005% (0.6W)
직렬 저항
범위 0-33? 0-100? 0-200? 0-500?
정확도 설정 2% 2% 2% 2%
물리적
크기 (HxWxD) 72 x 28 x 31"/1829 x 711 x 787mm
무게 1475 파운드 / 669kg

Downloads

자원

데이터 시트
애플리케이션 노트 : 배터리 테스트의 기초
Webinar: Get Your Battery Project Back On Track in 2021
Webinar: Battery Module/Pack Test Requirements
EV Module and Pack Batteries - NH Research (NHR)

Testing Applications

Battery Test:

  • EV/ESS Battery Module/Pack Test
  • Start - Stop Test
  • Battery Characterization
  • Cycling, Life-cycle
  • Charge, Discharge
  • Fuel Cell Test-Module, Stack

Battery Emulation:

  • EV Powertrain, Avionics Propulsion Systems
  • DC Charger
  • Power Conversion: DC/DC Converters, Inverters
  • On-board Charger, UPS, Power Distribution Unit (PDU)
  • Microgrid, ESS, PV Emulation

The Power of Choice: Multiple Control Options

The ability for a battery test system to interface with and control an entire test environment is critical. Engineers need to have multiple ways to control the battery test instrument. Depending on the specific need, an engineer may 1) choose to have direct access to the drivers for in-house programming, 2) choose to use an integrator, or 3) choose NHR?s Enerchron® Test Executive software solution.

All NHR battery test systems can be easily integrated into existing test platforms or as the power stage for new test platforms. To achieve this, NHR provides fully documented drivers using either IVI or SCPO languages along with examples, applications, and integration support. NHR also has a number of integration partners who are familiar with our hardware and can deliver a full turn key test system. These integrators develop fully custom systems using your specified hardware sensors and fixturing components.

Battery Pack Test System with Flexible Control and Integration Options - NH Research (NHR)
Flexible control & integration
Battery Pack Test System with Flexible Configuration for Parallel Testing - NH Research (NHR)

Modular & Scalable Power

The 9200 Battery Test System is highly configurable and can parallel up to 21 power modules that can test multiple batteries with different test programs and start/stop times!

For example, on a battery test system configured with three power modules, one of the power modules could test a 12kW battery, while the other two modules could be paralleled to test a 24kW battery. Both batteries could have different battery parameters set and tested at the same time. The end result is an extraordinarily flexible battery test system that makes battery module/pack testing more effective and efficient.

빠른 응답 시간

Voltage and current transitions, or slew rates, of the test system must be faster than the battery under test to emulate real-world settings. Our systems have fast response times and command speeds to accurately emulate real-world conditions through the hardware and software.

Slow Response Time Diagram of Bi-directional DC Power Supply for Battery Test - NH Research (NHR)
Slow rise-time of typical DC supply
Fast Response Time Diagram of NHR Battery Test System - NH Research (NHR)
Sub-millisecond rise time of NHR

Built-in, Multiple Layers of Safety

When it comes to testing new battery technologies, safety is vital. NHR solutions provide mulitple layers of hardware and software protection. The combination of safety contactors, reverse polarity checker, and pre-charge circuitry are built-in automatically to the hardware and easy to control in a single solution. There are no hidden fees or added costs, and safety is designed into the product versus being an afterthought. All of these safety mechanisms are controlled and fully integrated into the automation system, providing full safety control throughout the test enviornment.

Built-in safety features of NHR Battery Pack Test System - NH Research (NHR)
All Included, Plus Additional Multiple Layers of Safety
Programmable Safety Limits on NHR Battery Test Systems - NH Research (NHR)
Programmable Safety Limits

Comprehensive Battery Test Solutions

We?re your partner in test. We provide comprehensive battery test solutions for the entire product life cycle. We have solutions and in-house application experts that can help you at any design or manufacturing stage whether you?re at the R&D engineering or high volume manufacturing stages.

Programmable Safety Limits on NHR Battery Test Systems - NH Research (NHR)

Testimonial

“The NHR 9200 battery test systems are flexible, reliable and cost effective. The ability to configure single 9200s, or multiple 9200s, for either multiple low power channels or a single high power channel gives us greater flexibility and efficiency in our test scheduling.”

This flexibility has allowed us to perform more of our testing in-house saving us time and money. The power ratings and voltage range of the 9200s allow us to fulfill all of our module, 48V pack and 12V pack testing requirements.

NHR test equipment is very dependable. Our testing requires 24/7 operation and the NHR units have done this with zero downtime. The slew rate capability of the units allows us meet the response-demand and accuracy of our customer drive cycles as well as giving us the capability of performing some specialty testing in-house.

관련 상품

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