バッテリーモジュール/パックテストシステム？ 9200シリーズ

Modular, Regenerative Battery Test System for EV, Solar PV, Aerospace, Energy Storage, & More!

特徴

Bi-directional DC source and load
High configuration flexibility
Scalable from 12 to 252kW with 40 ,120 or 600V
回生、90%を超える放電電力の効率がAC主電源に戻りました
Current, Voltage & Mode Transitions <1 mSec
チャートとスコープ表示を備えた組み込みデジタル測定
バッテリーエミュレーションモード
Touch Panel, LabVIEW® & IVI Drivers
エナークロン^® テストエグゼクティブ

用途

NHR?s Regenerative 9200 Battery Test System includes expandable power ranges from 12kW modules up to 252 kW with 40,120 or 600V bi-directional DC loads. This battery cycler provides optimal configuration that enables companies the flexibility to expand power levels as needed. It addresses the evolving battery test requirements for electric vehicles, renewable energy storage and critical power applications. NHR?s battery test systems are used as battery cyclers, regenerative, bidirectional DC sources, regenerative DC loads, high power DC sources, or Battery / DC emulators.

The 9200 Battery Test System is ideally suited for applications where maximum battery test system configuration flexibility is needed to cover a broad range of battery voltage, current and power requirements now and in the future. Key differentiating features from other battery cyclers on the market include flexible control options, modular and scalable power, fast transients, built-in safety, and ease of use. We also offer comprehensive battery test systems solutions that include battery test software for easy test program creation and enterprise battery test lab management.

利点と利点

長所

バッテリーエミュレーション OCVおよび直列抵抗を使用
すべてのバッテリーケミストリーをテストおよびエミュレートするために設計
–自動エネルギー統合（フル＆1/2サイクル）
– UUTを保護する複数の安全層
テスト開発時間を短縮するソフトウェアツール
–チャートを使用したPCベースのソフトパネルGUI
–付属のLabVIEWおよびIVI-C / IVI-COMドライバー
–オプション：エナークロン^® テストシーケンサー

利点

回生式で、設備に90%を超える電力を返すため、電気を大幅に節約できます。
モジュラー–チャネル設計ごとのフル機能テスター
高出力テスト用の並列（最大144kW）
「現実世界」を安全にシミュレートしてエミュレートします条件
–サブms電圧、電流、およびモード遷移時間
–過充電/充電不足のバッテリーをエミュレート
– BMSとバッテリーの障害を安全にエミュレートします
柔軟な構成（システムごとに3つのモジュール）

モデル

個々のテストチャネルの仕様

電源モジュールのバージョン	モデル4904	モデル4912	モデル4924	モデル4960
チャージエンベロープ	0-40V、600A、8kW	0-120V、200A、8kW	0-240V、100A、8kW	0-600V、40A、8kW
排出封筒	1.2-40V、600A、12kW	4-120V、200A、12kW	6-240V、100A、12kW	10-600V、40A、12kW
UUT接続	バスバー	アンダーソンEBC A32	アンダーソンEBC A32	アンダーソンSB75X
電圧	40V	120V	240v	600V
測定精度	0.05% + 20mV	0.05% + 60mV	0.05% + 120mv	0.05% + 0.3V
精度を設定	0.1% + 40mV	0.1% + 120mV	0.1% + 240mv	0.1% + 0.6V
解決	0.005%（2mV）	0.005%（6mV）	0.005%（12mv）	0.005%（30mV）
電流（モジュールごと）	600A	200A	100A	40A
測定精度	0.1% + 0.6A	0.1% + 0.2A	0.1% + 0.1A	0.1% + 40mA
精度を設定	0.2% + 1.2A	0.2% + 0.4A	0.2% + 0.2A	0.2% + 80mA
解決	0.005%（30mA）	0.005%（10mA）	0.005%（5ma）	0.005%（2mA）
電力（モジュールごと）
範囲（充電）	8kW	8kW	8kW	8kW
範囲（放電）	12kW	12kW	12kW	12kW
測定精度	0.3% + 36W	0.3% + 36W	0.3% + 36W	0.3% + 36W
精度を設定	0.4% + 48W	0.4% + 48W	0.4% + 48W	0.4% + 48W
解決	0.005%（0.6W）	0.005%（0.6W）	0.005%（0.6W）	0.005%（0.6W）
直列抵抗
範囲	0-33?	0-100?	0-200?	0-500?
精度を設定	2%	2%	2%	2%
物理的
サイズ（HxWxD）	72 x 28 x 31"/1829 x 711 x 787mm
重量	1475lbs / 669kg

Documentation

Downloads

マニュアル

On-demand Webinars

製品ガイド

アプリケーションノート

資源

Webinar: Get Your Battery Project Back On Track in 2021

Webinar: Battery Module/Pack Test Requirements

Testing Applications

Battery Test:

EV/ESS Battery Module/Pack Test
Start - Stop Test
Battery Characterization
Cycling, Life-cycle
Charge, Discharge
Fuel Cell Test-Module, Stack

Battery Emulation:

EV Powertrain, Avionics Propulsion Systems
DC Charger
Power Conversion: DC/DC Converters, Inverters
On-board Charger, UPS, Power Distribution Unit (PDU)
Microgrid, ESS, PV Emulation

The Power of Choice: Multiple Control Options

The ability for a battery test system to interface with and control an entire test environment is critical. Engineers need to have multiple ways to control the battery test instrument. Depending on the specific need, an engineer may 1) choose to have direct access to the drivers for in-house programming, 2) choose to use an integrator, or 3) choose NHR?s Enerchron^® Test Executive software solution.

All NHR battery test systems can be easily integrated into existing test platforms or as the power stage for new test platforms. To achieve this, NHR provides fully documented drivers using either IVI or SCPO languages along with examples, applications, and integration support. NHR also has a number of integration partners who are familiar with our hardware and can deliver a full turn key test system. These integrators develop fully custom systems using your specified hardware sensors and fixturing components.

Chart: Flexible Control & Integration — Flexible control & integration

Battery Testing Two Types of Batteries - NH Research (NHR)

Modular & Scalable Power

The 9200 Battery Test System is highly configurable and can parallel up to 21 power modules that can test multiple batteries with different test programs and start/stop times!

For example, on a battery test system configured with three power modules, one of the power modules could test a 12kW battery, while the other two modules could be paralleled to test a 24kW battery. Both batteries could have different battery parameters set and tested at the same time. The end result is an extraordinarily flexible battery test system that makes battery module/pack testing more effective and efficient.

速い応答時間

Voltage and current transitions, or slew rates, of the test system must be faster than the battery under test to emulate real-world settings. Our systems have fast response times and command speeds to accurately emulate real-world conditions through the hardware and software.

Built-in, Multiple Layers of Safety

When it comes to testing new battery technologies, safety is vital. NHR solutions provide mulitple layers of hardware and software protection. The combination of safety contactors, reverse polarity checker, and pre-charge circuitry are built-in automatically to the hardware and easy to control in a single solution. There are no hidden fees or added costs, and safety is designed into the product versus being an afterthought. All of these safety mechanisms are controlled and fully integrated into the automation system, providing full safety control throughout the test enviornment.

Diagram: 9300 Integrated Safety Features — All Included, Plus Additional Multiple Layers of Safety

Comprehensive Battery Test Solutions

We?re your partner in test. We provide comprehensive battery test solutions for the entire product life cycle. We have solutions and in-house application experts that can help you at any design or manufacturing stage whether you?re at the R&D engineering or high volume manufacturing stages.

Testimonial

“The NHR 9200 battery test systems are flexible, reliable and cost effective. The ability to configure single 9200s, or multiple 9200s, for either multiple low power channels or a single high power channel gives us greater flexibility and efficiency in our test scheduling.”

This flexibility has allowed us to perform more of our testing in-house saving us time and money. The power ratings and voltage range of the 9200s allow us to fulfill all of our module, 48V pack and 12V pack testing requirements.

NHR test equipment is very dependable. Our testing requires 24/7 operation and the NHR units have done this with zero downtime. The slew rate capability of the units allows us meet the response-demand and accuracy of our customer drive cycles as well as giving us the capability of performing some specialty testing in-house.