Sistema de prueba de batería de alto voltaje? Serie 9300

Regenerative Battery Pack Test System with Power Range from 100kW up to 2.4MW

Caracteristicas

  • R&D & Production Lab testing of battery modules and packs
  • Bi-directional DC Source and Load
  • Right-sized 100kW modules scalable to 2.4MW/8000A
  • Wide operating envelope, dual range 600V, 1200V
  • Regenerative Power > 90% energy efficiency
  • Current, voltage & mode transitions <2 mSec
  • Mediciones digitales incorporadas con gráficos y pantallas de alcance
  • Battery emulation mode
  • Touch panel, LabVIEW® & IVI Drivers
  • Enerchron® Test Executive (optional)
High Voltage Battery Pack Test System 9300 Series - NH Research (NHR)

Aplicaciones

NHR?s High Voltage Battery Test System (9300) includes power ranges from 100kW up to 2.4MW. It provides dual voltage ranges of 600V and 1,200V to cover both lower and higher power applications within a single product. The 9300 is ideal for R&D lab and high volume production line testing. This innovative battery cycler addresses the higher voltage and higher power battery test requirements for electric vehicles, renewable energy storage, solar PV inverters, aerospace and other critical power industries. NHR?s battery test systems are used as battery cyclers, regenerative, bi-directional DC sources, regenerative DC loads, high power DC sources, or Battery / DC emulators.

The High-Voltage Battery Test System (9300 Series) is a fast-acting, fully programmable, and bi-directional DC source (charge) that provides reversible current flow in order to act as a regenerative DC load (discharge). Both modes support any combination of constant power, constant voltage, and constant-current regulation limits.

Key differentiating features from other battery cyclers on the market include flexible control options, modular and scalable power, fast transients, built-in safety, and ease of use. We also offer comprehensive battery test systems solutions that include battery test software for easy test program creation and enterprise battery test lab management.

Ventajas

  • Diseñado para probar y emular todas las químicas de la batería
    - Integración automática de energía (ciclo completo y 1/2)
    ? Múltiples capas de seguridad para proteger UUT
  • Emulación de la batería In Hardware (OCV y resistencia de serie) Herramientas de software para acortar el tiempo de desarrollo de pruebas
    - Interfaz gráfica de usuario de Softpanel basada en PC con gráficos
    - Controladores LabVIEW y IVI-C / IVI-COM suministrados
    - Opcional: Enerchron® secuenciador de prueba

Beneficios

  • Regenerativo, devuelve más de 90% de energía a la instalación, lo que proporciona importantes ahorros eléctricos.
  • Rango dual: 1200V / 167A y 600V / 333A @ 100kW
  • El diseño modular permite la expansión de campo de hasta 2.4MW / 8000A
  • ¿Simular y emular de forma segura? ¿Mundo real? condiciones
    - Rápido voltaje, corriente y tiempos de transición de modo
    - Emule de forma segura baterías con carga excesiva o insuficiente
    - Emule de forma segura BMS y fallas de batería

Especificaciones del sistema de prueba de batería de alto voltaje serie 9300

Modelo # 9300-100 9300-200 9300-300 9300-400 9300-500 9300-600
Clasificación 100kW 200kW 300kW 400kW 500kW 600kW
Corriente máxima a 600 V 333A 666A 999A 1332A 1665A 1998A
Corriente @ 1200V ± 167A ± 334A ± 501A ± 668A ± 835A ± 1002A
  9300-700 9300-800 9300-900 9300-1000 9300-1100 9300-1200
Clasificación 700kW 800kW 900kW 1000kW 1100kW 1200kW
Corriente máxima a 600 V 2331A 2664A 2997A 3330A 3663A 3996A
Corriente @ 1200V ± 1169A ± 1336A ± 1503A ± 1670A ± 1837A ± 2001A
Capacidad de programación
Estados operativos Carga (Fuente), Descarga (Carga), En espera, Emulación de batería
Modos de carga / descarga Voltaje constante (CV), corriente (CC), potencia (CP), resistencia en serie (CR)
Sobre de carga 0 - 600V/±333A, 0 -1200V/±167A
Sobre de descarga 30 - 600V/±333A, 60 - 1200V/±167A
Precisión de voltaje 0.025% Set + 0.025% Rango
Precisión actual 0.1% Set + 0.1% Rango
Velocidad de subida Same polarity 10 - 90%
Hora de cambio actual
Tiempo inverso actual
Paralelabilidad Control sincrónico para hasta 12 canales (2.4MW)
Perfiles de prueba macro
Fuente de desarrollo Panel táctil, Importar desde Excel o Controlador del sistema del usuario
Max. Pasos 1000
Min. Retardo de tiempo 50µS
Max. Retraso de paso 1mS - 7 days
Físico
Tamaño (HxWxD) 78 x 28 x 39"/1981 x 711 x 991mm
Peso 1200lbs / 544kg
* Las especificaciones anteriores muestran configuraciones típicas y están sujetas a cambios. Póngase en contacto con NH Research, Inc. para obtener más información.

Downloads

Recursos

Ficha de datos
Nota de la aplicación: los fundamentos de la prueba de batería
Webinar: Get Your Battery Project Back On Track in 2021
Webinar: Battery Module/Pack Test Requirements
High Voltage EV Module and Pack Batteries - NH Research (NHR)

Testing Applications

Battery Test:

  • EV/ESS Battery Module/Pack Test
  • Battery Characterization
  • Cycling, Life-cycle
  • Charge, Discharge
  • Fuel Cell Test-Module, Stack

Battery Emulation:

  • EV Powertrain, Avionics Propulsion Systems
  • DC Fast Charger
  • Power Conversion: DC/DC Converters, Inverters
  • On-board Charger, UPS, Power Distribution Unit (PDU)
  • Microgrid, ESS, PV Emulation

The Power of Choice: Multiple Control Options

The ability for a battery test system to interface with and control an entire test environment is critical. Engineers need to have multiple ways to control the battery test instrument. Depending on the specific need, an engineer may 1) choose to have direct access to the drivers for in-house programming, 2) choose to use an integrator, or 3) choose NHR?s Enerchron® Test Executive software solution.

All NHR battery test systems can be easily integrated into existing test platforms or as the power stage for new test platforms. To achieve this, NHR provides fully documented drivers using either IVI or SCPO languages along with examples, applications, and integration support. NHR also has a number of integration partners who are familiar with our hardware and can deliver a full turn key test system. These integrators develop fully custom systems using your specified hardware sensors and fixturing components.

High Voltage Battery Pack Test System with Flexible Control and Integration Options - NH Research (NHR)
Flexible control & integration
NH Research High Voltage Battery Pack Test System with Modular and Scalable Power Modules - NH Research (NHR)

Modular & Scalable Power

All NHR battery module/pack test systems are designed for fully independent operation and can be paralleled, increasing the maximum power and current capability to the level required. This modular expansion ensures that you can start testing today?s application levels, knowing that additional power is available in the future. Expansion of the 9300 system is as simple as adding an additional cabinet(s) to reach the desired power levels up to 2.4 MW.

Amplio sobre de operación

NHR?s High Voltage Battery Test System (9300) provides the flexibility to address today?s higher voltage levels, and modularity to expand for future requirements. Customers are able to simulate a wide range of battery power levels without having to change test equipment. New electric transportation architectures are now operating between 800/1000 VDC to enable faster DC charging. The 9300 has a dual power range that covers both lower (up to 600 V) and higher power (up to 1200 V) applications using a single product. Unlike custom built solutions, the 9300 provides maximum flexibility in voltage and power, providing full power from 300 V ? 1,200 V.

Chart of Wide Operating Envelope with High Voltage for NHR Battery Test Systems - NH Research (NHR)
Wide operating envelope means full power available from 300 V - 1,200 V

Tiempos de respuesta rápidos

NHR?s High Voltage Battery Test System (9300) provides the speed and performance to accurately emulate today?s technologies and tomorrow?s innovations. NHR?s 9300 provides fast hardware performance and software command response to respond to real world conditions.

Slow Response Time Chart of Bi-directional DC Power Supply for Battery Test - NH Research (NHR)
Slow rise-time of typical DC supply
Fast Response Time Chart of NHR Battery Test System - NH Research (NHR)
Sub-millisecond rise time of NHR

Built-in, Multiple Layers of Safety

When it comes to testing new battery technologies, safety is vital. NHR solutions provide mulitple layers of hardware and software protection. The combination of safety contactors, reverse polarity checker, and pre-charge circuitry are built-in automatically to the hardware and easy to control in a single solution. There are no hidden fees or added costs, and safety is designed into the product versus being an afterthought. All of these safety mechanisms are controlled and fully integrated into the automation system, providing full safety control throughout the test enviornment.

Built-in safety features of NHR High-Voltage Battery Cycler - NH Research (NHR)
All Included, Plus Additional Multiple Layers of Safety
Programmable Safety Limits on NHR High-Voltage Battery Cycler - NH Research (NHR)
Programmable Safety Limits

Comprehensive Battery Test Solutions

We?re your partner in test. We provide comprehensive battery test solutions for the entire product life cycle. We have solutions and in-house application experts that can help you at any design or manufacturing stage whether you?re at the R&D engineering or high volume manufacturing stages.

NH Research Diagram of Battery Test Solutions Offered - NH Research (NHR)

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